911 Car Adventures : June 2016

I swore I would never do it again, but he siren song of aftermarket parts and more power has always proved to strong to resist…  There are so many well developed and proven upgrades and technology for the 991 that I felt comfortable giving them a shot. I teamed up with Fabspeed, IPS, ByDesign, Cobb Tuning and Ken Garff Porsche for the build. It is, thus far, one of my smoother builds to date.

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I bought this cool wall art from Fabspeed. Then they asked me if there was anything else they would help me with. That was the beginning…

I collected everything I needed over the next month (more on that in a second) and made the necessary installation arrangements. 

This is what came out of the car: 

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The old parts they took out look so much worse than the new stuff going in that it’s hard to believe! This is the old muffler and exhaust tips, the old catalytic converts, exhaust headers, air filter, intercoolers, plenum and Y-pipe.

And these are the new parts that went into the car replacing the items above: 

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Fabspeed X-pipe exhaust

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Fabspeed X-Pipe exhaust detail.

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Fabspeed headers

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Fabspeed header (detail)

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Fabspeed catalytic converter

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Fabspeed black ceramic coated exhaust tips.

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IPD Y-Pipe & Plenum

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IPD Plenum close up.

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ByDesign billet intercoolers

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BMC air filter

The installation was done at Ken Garff Lehi. They have a beautiful new facility and all the guys there were super cool and did a fantastic job.

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June 25th: Officially underway. The car has been pulled apart. Parts will be added soon…

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June 25th: Ken Garff’s service department is new (gorgeous) well organized and they do solid work.

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June 25th: Love the way this car looks under the hood (or rather under the bumper).

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Headers are in! Daniel (one of the salesman) was holding the headers prior to install and said, “Look at these- like art!” I don’t know about that, but they’re pretty sexy. The catalytic converters are in too!  Everything seems like it’s fitting well.

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June 27th: Love the way the Fabspeed X-pipe exhaust looks. This should be wicked.  So far really happy with the guys at the dealership.

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A quick comparison picture of the stock vs Fabspeed headers. Also the stock vs By Design Intercoolers.  And then everything zipped back up. It is an absolute shame that you don’t get to see any of the cool stuff locked away in the bumper  but at least you get a peek underneath. Visually I really prefer the Fabspeed exhaust to the stock box hanging down off the back of the car.

So ends the installation portion of my journey. Next up- tuning!

2015 C7 Z06 / Z07: First Impressions

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After inadvertently locating my “dream car” a couple of months ago I decided to take the plunge. In a very real sense this represents my last effort to enjoy owning something like this. It’s powerful, unmodified, unasbused and fully warrantied. If this car causes me excessive emotional trauma then I know there’s no real hope. Right now I’m in the break-in period. That means I keep it under 4K RMPs and I don’t really get to experience a lot of what the car offers. Nevertheless, here are my initial impressions of the car, having had it for a couple of weeks (I’ve put on a whopping 160 miles).

With no love from my local dealers I ended up getting my car through Castle Chevrolet in Illinois. Zach was my sales person and he was fantastic. He kept me updated at every step, answered all my questions and has been responsive following the sale as well. I used Don with Specialty Mobile Transport to bring the car to Utah. He picked it up on a Thursday and had it to me Friday- Overnight car delivery. Unreal. Buying out of state can be a bit stressful but everything went smoothly and was nearly stress free.

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Visually I think the car is breathtaking. When the C7 first emerged I had some reservations about how the car looked (especially from the back). The Z06’s wider stance alleviated some of my concerns but it wasn’t until I was standing in front of (and behind) the actual car that I knew I’d been unfair. It’s aggressive, sleek yet refined and it seems to turn heads everywhere it goes. There’s just nothing legitimate to dislike. I’m really happy with the Arctic White and I feel like the black accents and wheels go perfectly with it.

And finally some carbon fiber! For some reason I held out and never put any CF on the outside or inside of my C6. But I was thrilled that Chevy offered it on the C7 and the visible carbon fiber package does not disappoint.

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The interior is a huge step up from the C6. The dash has a carbon fiber surround, leather trim and door inserts, microfiber roof lining and a refreshed feel. The red and black interior mix on my car is just right (for me) and the red is gorgeous. I appreciate the little touches like LED map lighting, the multi-colored HUD and the secret compartment behind the stereo screen. People overused the word “driver-centric” when talking about the C7 but I don’t know how else to describe it. Nearly all of the interior focuses on the driver’s interaction and experience with the car. The seats and interior are comfortable but it does feel like headroom and legroom are diminished. I’m most surprised about the headroom- I don’t recall an issue on the C6. And the 911 has a ton of headroom with a sunroof.

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The technology in this car is amazing. Most of the “help you drive better” features I can’t really get a feel for yet but the ride control selections are great. The digital dash is a nice addition (if not a little over the top). Want to change the way your display looks? No problem. You can tap into a ton of the car’s systems and display real time data. You’ve even got an option to change the way your car’s exhaust sounds right from the headunit. You also get a PDR (performance data recorder) that allows you to record video while you drive. No more need for a dash cam! The system can time your 0-60, quarter miles and even track events. Valet mode records events and locks your car down when someone else is at the wheel. There’s just a ton of stuff here and I’m stoked to play with it.

The interface is well laid out (for both the dash and stereo) but the system has a few glitches (I put up a post on www.corvetteforum.com – so far it appears no one else is having my issues). The biggest “problem” I have is that voice recognition doesn’t seem to work on my phone anymore (it was working). Frustrating but not the end of the world.

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The Bose stereo is one of the better stock systems I’ve heard. That’s not to say it’s great but it’s on the verge of being good enough not to mess with. Plenty of volume. The base, although a little boomy, is more substantial than you’d usually find. The highs lack some detail, but the system seems well balanced and nothing is piercing or painful when listening. I wish there were more EQ options but overall it’s enjoyable.

Thus far I am very impressed with how the Z06 drives (again keeping in mind that I’m putting around like an old man). Steering and handling is tight and responsive. The car feels well planted to the road where my old C6 felt a little sloppy (and I’ll be very curious to see how the car compares to my old 911). Braking with the Z07 carbon ceramics seems exceptional too. The transmission seems good- shifting is nice and crisp and and the clutch pressure is okay (it could be a little tighter). I’m not sold on seven gears yet either. I don’t know if I’ll end up tracking my car at all but I’ll bet it would be a blast.

It’s not a perfect car, of course. The aforementioned stereo and lack of cabin space is worth noting. Turning at low speeds produces a lot of wheel chatter (the car comes with a tag explaining it’s normal but it seems excessive to me). The Michelin Pilot Super Sport Cup tires are super sticky and pick up every little piece of road gravel (these are not the tires I would have picked for daily driving). I realize this isn’t a luxury car and while tolerable cabin noise seems excessive as well. Minor gripes so far.

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I have noticed the C7 Z06 seems like it’s taking a bit of a beating in recent reviews and comparison tests (i.e. versus the Viper, Hellcat, GT-R, Porsche, etc). Anyone who knows me can attest that my relationship with cars has been tumultuous and so seeing the bad press causes me a little worry. Many people point to a potential “heat soak” issue or overly conservative tuning as part of the problem. I will base my opinions of the car on my experiences but I’ll be curious to see if the situation ends up affecting me. What I’d like the car to be is a comfortable cruiser, potential daily driver and a weekend track warrior.

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Negative press aside I think the C7 Z06 actually represents a great value. When you compare it to the Porsche 911, the GT-R Nismo or even a Viper it’s downright inexpensive, And the amount of available features surpass even some of the most expensive model variations other manufacturers offer. So far so good. Just a few hundred miles to go and I’ll see what she can really do.

I’m obviously not a videographer but I’ll call it a day with a quick walk-around of my car:

A Car-free Life… Will it Last?

I have now been car-free for over a month. After I sold my last car I went through a kind of withdrawal. I felt like some part of me was missing and occasionally I felt like I had to get something right away to fill the void. But at the same time the past few months have been some of the most stressful in my life so not having to worry about any car-related issues was nice change. I decided I would take my time and think things over carefully before doing anything . I would even put “no car at all” on the table as an option.

In the spirit of fun I have looked at quite a few vehicles over the last month or so (Internet looking) and I’ve had people give me a lot of suggestions. Below are some of the vehicles I’ve considered or that have been recommended (some as a joke):

ford-raptor-june-2014 I love the Ford Raptor. If I went this direction I’d have to go with the Roush package (which includes a supercharger). Even though my local Ford dealer could install and warranty the package I’m just not comfortable pushing vehicles past their intended thresholds anymore. And at the end of the day this is a truck. A large, gas hungry, plodding truck. I am totally satisfied with my Tacoma so I don’t think there’s a Raptor in my future.

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Someone suggested the Audi R8. I saw one at RaceCo and the general consensus was that they didn’t handle well, the reliability was poor and you really didn’t get a lot for your money. Not a glowing endorsement. Couple that with what is, in my opinion, a strange looking design and then R8 doesn’t make the cut.

zl1-camaro-june-2014
I had an SS Camaro. It was a great car in a lot of ways, but fell short in others. Visually it pushed all my buttons, but it was large, heavy and didn’t handle particularly well. And it had no headroom- none. A sunroof wasn’t even an option for me. The supercharged ZL1’s power and handling have been enchanced but I’m not sure if that’s enough to make me walk back down that path.

c7-z06-corvette-june-14 The Corvette C7 Z06 looks like it’s going to be an amazing car. It’s hard to judge a car that’s not actually available though. The 650 HP supercharged engine is appealing, but I’m leery of first year production vehicles (I know the Stingray has been out for awhile so a lot of the kinks will have been worked out). Visually this car is a miss for me in some ways, but I wouldn’t let the look necessarily stop me.

jaguar-f-type-june-14I can’t say exactly what it is, but the Jaguar F-Type just doesn’t do it for me. Despite it’s supercharged 550 HP engine it’s the slowest of all the cars listed here. Couple all that with the fact that I’m not British and the F-Type doesn’t make the cut.

lamborghini-gallardo-june-14Haha… no. I think most people can appreciate the outlandish beauty of the Lamborghini Gallardo. Probably the most expensive car here and by far the most impractical. With no place to service it in Utah I can’t imagine this would be an easy car to own. And if I could find a way to afford this I’m sure it would garner a lot of unwanted attention as well.

bmw-m6-june-2014 The BMW M6 certainly pushed a few of my buttons. My friend owns an M3 and it’s an amazing car. In terms of value I think the M6 would be on the top of my list- the technology they’ve put into this vehicle is second to none.

porsche-911-turbo-june-14The Porsche 911 Turbo (the 911) is expensive, but there is a lot of engineering and technology in this car that have contributed toward it’s stellar reputation. In terms of 0-60 and the quarter mile the car is unmatched in its class. Add great handling, understated elegance and superior comfort to the mix and you have a winner.

vespa-june-14 No. Just… no. And yet I wonder.

So, what’s the plan? I’m going to create an outline detailing points that explain exactly what I’m looking for (or not looking for). Then I can process potential cars through my criteria crusher and compare them to each other. Then when the times comes I can test drive the remaining cars (maybe?). Although between you and me- I think I already have a good idea of what direction I’m going to go.

Another Goodbye…

These days there’s simply too much going on to devote time to cars. After thinking things over carefully I decided that it was time to let the 911 go.

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After getting the car back from EVOMS earlier this year I had a blast driving it. Eventually the fuel trims spiked again though- that was frustrating since it was supposedly fixed (dealing with EVOMS… that’s a story). But, after resetting the car’s ECU, I had an almost issue free month. I wanted to go out on a high note so I put the car on eBay. It’s headed to a Reno dealer (with issues disclosed) where I hope it finds a wonderful home.

Looking back this was my favorite car. Nothing else compared to it in terms of drivability and handling. It was sexy, the speed was satisfying, the sunroof was fun on evening drives and the stereo became my favorite over time. Sadly, the experience will always remain somewhat bittersweet. Nevertheless, childhood dream fulfilled. Good bye 911!

THE CAR

I took the car to Ken Garff (for an inspection) and that’s where it was picked up by the buyer.

Porsche Perfection

In the end I just wasn’t able to let go of the 911-  it was just too enjoyable. Despite some fine work on our end one final problem persisted – the car continued to report that the air going into the engine exceeded the air being measured by the mass airflow sensors (long term fuel trims would rise along with a P1095 code, as reported by an OBDII scanner). It was only present periodically and didn’t cause any driveabillty issues but I’m a perfectionist. There was nothing more we could do on our end and so it was time to send the car back to Evolution Motorsports.

car-911-winter-fun

EVOMS found a couple of air leaks, but the car’s issue persisted. The current theory is that one (or more) of the injectors has an issue and the correct amount of fuel is not getting injected into the engine (which would produce a lean condition, as reported).

To make sure there was nothing else amiss EVOMS removed my engine for further inspection. More air leak testing, new plugs and new injectors (maybe I should have had them build the engine while it was out…). Nah, my only regret is my recent oil change 😉

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I have hypothesized that the car’s DME (computer) might be faulty. Some of the things I’ve seen are hard to explain any other way. I’ll be curious to see how this turns out and what they find! The ground on my end is covered with snow at this point so at least there’s no driving downtime.

After I see where we’re at on the 911 and I have recovered a bit from the holidays I’d like to get my car ducks in a row. Maybe ship off the Vette to a high end performance shop and have them do a few more upgrades (I’m like an addict…).

Vette Regret? Nah.

Finally a Corvette update (I know, I know-  you’ve all been waiting for this…not)!

In another post I mentioned that I had gotten my car back from Premier, but there were still a few issues. Since I’d had a good experience with RaceCo (Porsche) I decided to let them take a crack at my Vette.

They pressure tested everything and discovered that the blow off valves were popping open around 12 PSI. I was disappointed that this issues hadn’t been identified before, but it was a good find. RaceCo rebuilt the BOVs so there wouldn’t be any more boost related issues. Vince and I had always thought the car should boost to more than 12-13 PSI so we were curious what this fix would yield.

After making sure every leak was plugged RaceCo told me the car seemed to run better- it started fine, the surging was reduced and they didn’t experience any stalls. They also replaced a melted 02 sensor and added more heat shielding.

Next was the boost controller. For whatever reason there were intermittent sensor errors and the boost pressures weren’t accurate.  RaceCo got in touch with the manufacturer and they helped them trouble shoot and sort through the issues (one wiring, and one plumbing).

corvette-at-raceco

With the boost controller working properly it was time to do some testing. On high boost the car made it to 16PSI without breaking a sweat (that’s where the boost controller is currently set- when things warm up again I’ll be curious to see how much higher it goes… I’ll probably have to upgrade the fuel system for that). With 940rwhp on tap at 13 PSI I’m positive I’ve broken the 1000rwhp goal at 16PSI. The car is nasty fast on high boost. It just pulls and pulls. It’s hard to describe…

The drivability of the car is finally to a point where I’m comfortable with it (although there are obviously traction issues on high boost). I’m still not sure if I’m a fan of the aluminum flywheel- my only gripe is that the car is tricky to get moving from a stop. I think I’d like to get the car converted over to a speed density tune, but for the now the MAF tune is working fairly well (and it has the advantage of being OBDII complaint). Yes, the project took way longer than I thought it would, but ultimately I’m pleased with the results. No regrets.

Now I’m in the process of taking care of a few other little things. For example, the car needs a massive cleaning inside and out. Polishing out the hard water deposits (rain then sun) will be a good winter project.

While I was in Provo the other day I drove through a construction zone. There was a massive bump in the road and I got one of my air hoses under the car ripped off again! I fabricated some shields for them this time. Hopefully they take the brunt of the next impact instead of my poor hoses.

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One of my RCA cables has been giving me grief. The end developed an issue and ultimately I had my friend Jim put on a new jack. That temporarily solved the problem but in the end I got hungry for more.

Initially I bought new Monster Audio RCA cables. Then I also decided to upgrade the head unit with a Pioneer AVIC-Z150BH and add a back up camera. And I was getting pretty sick of my Beltronics radar detector suction cups giving out so I figured it was time for an integrated STIR-Plus system too.

This time around I didn’t feel like doing the install so I had Travis CSDAudio take care of it. He did a great job and I’d recommend him if you’re looking to have any car audio done. In the end I pulled out the center console to adjust some wires, but that was a piece of cake.

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The Pioneer AVIC-Z150BH seems to be an excellent receiver. It’s a little glitchy since it doesn’t really support iOS7 at the moment but I think that will get resolved. The audio it pumps out seems like a huge improvement from my AVICZ1 which kind of surprised me. Travis assisted me with some tweeter tweaking to eliminate the sibilance as well. Overall I’m very happy with this stereo upgrade- I would rank my system among the best I’ve heard. And no ground loop!

The Beltronic STIR-Plus system also seems to be excellent. I’ve got the display screen and a warning light mounted on top of my steering column (I may need to black out the backside of the LED bulb as it reflects of my gauge cluster) and operation is simple and discreet. The sensitivity seems to be as good as, if not better than, my old unit.

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Finally I had our graphic artist here at work make me a customized sticker for the car since I’m trying to stick with the red and black theme (our blue and white logo just wasn’t working). This is the first prototype; It was a monster to get on but I think it turned out pretty good.

What do you know? Sometimes cars are fun!

Porsche Purge Preparation

Ah, the 911. We’ve had some good times and we’ve had some bad times. It’s kind of a love / hate relationship for me. In the end I think it’s time to move onto something else though, especially since the Vette is just about ready (post coming next week). In order to get the car ready to sell I’ve had to sort through quite a few issues but I think she’s ready to go.

The biggest issue, of course, I’ve already mentioned in a previous post. The tune was rewritten and solved pretty much every one of the aggravating issues I was grappling with (emissions, long term fuel trims, air leak codes, etc). And I think I’ve finally got almost all the other bugs worked out now too.

flat-tire-porsche

The TPMS system in this car periodically acted up informing me that I had a flat tire. Sometimes the warning went away, sometimes it persisted. Resetting the car’s TMPS system occasionally helped but just as often it didn’t. I had new sensors installed when the car was in Arizona so everything was troubleshot remotely.

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At one point I had them mail me a new sensor and that’s when I discovered that I had aftermarket ITM sensors and not OEM. Nevertheless I installed the replacement sensor but the problems persisted. I was sent OEM sensors that turned out to the wrong ones (after they were installed). In the end I went to my local dealer (Ken Garff Porsche) and they were extremely helpful and got me the correct sensors (997 606 021 01). After having these installed all the issues have cleared up.

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The Interstate battery in the car wasn’t holding a charge correctly (as indicated by my CTEK). I also noticed that the vent faced the strut brace and there was acid covering the battery pan (I don’t know if it was from this battery though). I neutralized the acid and carefully cleaned everything and then replaced the old battery with a Duralast Gold 94R-DL.  The 94R-DL has the correct oriented vent and more cold cranking amps (765 vs 700 – the more the better). I was hoping this would help overcome the crank sensor gaping issue and I think it actually has done a lot to improve it.

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After changing the battery I immediately got a P0154 code which indicated that an 02 sensor had failed. Quick info: the 997 has two 02 sensors on each bank, one before the catalytic converter (sensor 1) and one after (sensor 2). As you stand behind the car bank 1 is the driver side and bank 2 is the passenger side. Anyway, looking at real time data the 02 sensor seemed to be “stuck” (02 sensors should fluctuate as their reported voltage shows lean or rich conditions). When I unplugged the sensor and plugged it back in it seemed to work for a few minutes. I picked up a set of 02 sensors from Ken Garff and scheduled an install.

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As a quick aside- if you don’t have a handheld scanner of some kind I’d recommend one. I recently picked up this excellent Actron CP9575 (you can get it for less than $100) to keep permanently in the 911 and it’s come in very handy. Keep in mind if you want access to real time data (i.e. 02 sensor voltages) that not all scanners have this feature.

Anyway! Down to RaceCo I went to have the 02 sensors swapped out. I always have a good time there- great guys. Unfortunately on my trip home it became apparent that the swap hadn’t solved the problem (and it’s not easy to get to those sensors!). To add injury to insult the long term fuel trims started to max out again. As I mentioned this issue cropped up right after putting in the new battery and I began to suspect that the real problem was electrical.

I checked continuity on the new sensor and it was fine. I worked my way through all the wiring back to the DME and decided that must the problem. I unplugged everything, let it sit for a couple of minutes and then plugged it back in. I fired up the car and noticed the 02 sensor in question was cycling a lot faster. I test drove the car and everything seemed to be working correctly. Even after about sixty miles the issue seems to be completely resolved – no codes, long term fuel trims are stable and there’s no hint of anything out of whack.

Here’s the current theory: The car has an aftermarket stereo and part of the system is a capacitor. Even with the battery totally disconnected the trunk light will stay on for a bit. It’s possible the DME is still getting power even w/ the battery out and as the voltage to the DME drops (as the capacitor discharges) is starts messing with the computer. Since the computer never fully loses power any problems the lower voltage causes are retained unless the computer is physically disconnected from it’s power source. I think it’s crazy that and electrical glitch can imitate a faulty 02 sensor, but there ya go!

porsche-lloyds-floor-mats

And I replaced the floor mats in the car with new Lloyd’s mats. I’m not sure what was in there before (pic to the left) but it didn’t fit well. There are clips that are designed to hold the mat in place but the ones on the old mat were too big and the mat would slip under the accelerator pedal. New mats, right size clips, better fit and I like the Porsche logo running across them better.

The car and I went for a drive and I busted out “Must Have Been Love” by Roxette

It must have been love but it’s over now.
It must have been good but I lost it somehow.
It must have been love but it’s over now.
From the moment we touched, ’til the time had run out.

And some “Already Gone” by Kelly Clarkson.

I want you to know
That it doesn’t matter
Where we take this road
But someone’s gotta go
And I want you to know
You couldn’t have loved me better
But I want you to move on
So I’m already gone

Looking at you makes it harder
But I know that you’ll find another

I’m ready to let  it go (of course a part of me doesn’t want to). I think I might have a buyer for the car. I sure hope he appreciates all the hassle I went through to get it ready for him.